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INSTALLATION GUIDES

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For printer-friendly PDF versions of any of these guides, please click on the symbol in the top right of each page.

BDL drives must be installed by a qualified mechanic. Failure to follow these instructions will void our warranty and liability.

BDL drives are to be used with stock OEM parts. Use of aftermarket parts may require other modifications or may cause starter and alignment problems.

Aftermarket starters may cause premature wear on our starter gear.

Fill out registration card and return it promptly. Failure to do so will void warranty.

Use BDL belts only on BDL drives. Our belt drives will not run in oil.

Disconnect battery, remove spark plugs and support the bike so it will not fall.

Always inspect new drive and check for proper fit.

If this is a replacement application then remove primary drive.

If this is a new construction then proceed to applicable page.

Please note that belt drives must be installed with the utmost care. Belts must never be pinched, crimped, twisted or bent in any way; this will break down the cords and cause premature belt failure. Belts do not break unless something makes them break, therefore alignment is very critical and alignment procedures must be followed exactly. See Belt tracking and starter gear problems and Alignment procedure for problems that may occur.

Chains are very forgiving and will not react to mis-alignment as belts will.

Aftermarket frames, engines, transmissions, transmission plates and inner primarys, will need careful fitment if used with a belt drive, shimming may be necessary on the engine mounts, inner primary to frame and transmission mounts.Failure to check all of these areas will result in belt failure.

Chrome, painted or powder coated inner or outer primarys will cause premature belt wear because the mounting surfaces will have uneven coating thickness and will not allow the belt to track properly. When installing bolts on chrome surfaces including tranny plates, no matter how much torque is used bolts and parts will have a tendency to slip when shifting gears under load and torque.

Loctiting splined shaft to splined hub
This is the proper way to apply the loctite that we refer to in our installtion guides for all drives 1990 and up.


Click on the above website logo for helpful hints and information on installing belt drive and other products
(look for the BDL logo).

BDL Warranty

PDF's

Belt tracking and starter gear problems

Alignment procedure for Softail & Shovelhead

Installation for Ball Bearing Chain Drive

Installation for BPP100-500-700
Ball Bearing Lock Up Clutch

Ball Bearing Conversion For BDL
Coil Spring Chain Drive Primary Drive

Installation for Bolt in belt drives
(1986-up models)

(Kit numbers EVB-1T, EVB-1S, EVB-1SL, EVB-2T, EVB-2S)

Installation for Bolt in belt drives
(1970-1983 models)

(Kit numbers EVB-3T-4, EVB-3T-5)

3" electric start drives for 1986-up Softail & FXR
(Kit numbers EVO-9T, EVO-9S, EVO-9SF, EVO-11S)

3" electric start drives for Dyna models
(Kit number EVO-12S)

3" electric start drives for 1970-78 Shovelhead
(Kit numbers EVO-10S, EVO-10ST, EVO-10SF, EVO-10STF)

Dome cover installation

New Twin Cam - Cam Cover

3" kick start drives with BDL clutch
(Kit numbers EVO-4S, EVO-4T, EVO-5S, EVO-5T,
EV-76-47S, EV-76-47T, EV-72-47)

4 speed drives using stock HD clutch
1936-84 models

4 speed 2" & 3" open drives using
stock HD clutch 1936-84

Installation supplement for 3" belt drive

Top Fuel 14mm Drive
(Kit numbers TF-1000, TF-2000)

TF-2000 installation for Outside Support

Supplement to install EVO-900

Installation for EVO-3000

Competitor Clutch

Lock Up Clutch

PG-100 Pinion Gear

Parts for Oil Filter Motor Plate

Chain Compensator Installation Guide

Big Fix installation instructions

Schematic drawings of pulleys & kits

Handling & care of rear belts

Chain drive installation
Chain drive warranty

Final drive ratios

Video

Ball Bearing Lockup Clutch BPP-100A

Pinion Gear PG-100